Our in-house facilities:
 

Tool Manufacturing - see PREPRODUCTION

Rubber Molding Machines (Presses)

Full Rubber Compound Manufacturing Facilities (Mixing)

Measuring, Rubber Laboratory and Oil-Seals Testing Equipment

Full Range of Finishing Equipment (Automatic & Manual Rubber Trimming)

Pre-forming (Barwell), Sheet Rubber Cutting (Lengthwise, Crosswise), Calendering

Metal Stamping Presses (up to 200 ton), High Productivity Automatic Stamping Lines

Metal Preparations, Metal Treatment

Galvanizing: Phosphating, Zinc-plating, Chromium-plating

Adhesive production, automatic glue applying, drying

Oil-seals Spring-forming & Spring-joining

Ovens, Thermostats

Mold Cleaning Equipment

Storage Facilities, Transforming Station, Compressed Air Production and Accumulation, Boiler house etc.

Processes of P.P. “Kremenchukgumotechnika” in oil-seals production:

Tooling

• Tooling producing (Stamps, incl. Compound Die, Molds, Special tools, Automatons)

• Heat treatment, Chromium coating, Polishing etc.

• Tool incoming inspection

• Storage

• Mold cleaning

Metal Case

• Metal Inspection

• Metal Storage

• Metal Preparing for Automatic Stamping (roll), or for Manual Stamping - guillotine

• Metal Inserts stamping on automatic lines (from 200 pcs/min), manual stamping. Presses up to 200 T

• Metal Case Storage

• Phosphate Treatment. Semi-Automatic Galvanic Line.

• Glue producing

• Glue applying (automatic and manual)

Rubber material

• Incoming inspection

• Storage

• Compounding

• Rubber Physical Testing

• Rubber Calendering and Cutting

• Preforming (forming of raw rubber material)

Curing

• Molding (Machines with ejectors)

• High Precision Post curing (computer controlled)

Springs

• Spring forming

• Spring joining

• Thermostating of springs

Trimming and postprocess machining

• Edge cutting of oil-seals with opened or rubbered metal case on fully automatic and manual machines.

• High precision Polishing of small rubber parts (for example, brake rubber parts with all working surfaces).

• Punching etc.

Ready Parts Inspection, Assembling (Spring loading) and packing
 

Storage and shipping, logistics
 

Testing Laboratory controls processes on all stages